Optimization and Automation of a Drinkable Yogurt Production Line

Situation and Challenges

A global leader in the dairy sector entrusted Storcan with the task of automating and optimizing one of its production lines at its plant in Quebec. The primary goal was to improve efficiency and productivity while ensuring a technical yield exceeding 99.5%.

The specific challenge was to connect two distinct production lines, requiring an integrated solution capable of maintaining a combined throughput of 450 bottles per minute while ensuring smooth handling and optimal accumulation of bottles.

Storcan Solutions

Storcan designed and implemented a tailored and comprehensive solution, including:

• Engineering and Manufacturing:

• Modification of existing conveyor systems,
• Fabrication of new stainless-steel conveyor systems, including single-lane Table Top chain conveyors for linking the two production lines and modular MatTop conveyors for mass conveying,
• Addition of a bottle elevator and descender system, using Gripper conveyors,
• Installation of motorized automatic guides for precise and error-free bottle separation,
• Relocation of an X-ray detection system to optimize the available space.

• Programming and Control:

• Programming of PLCs and operator interfaces to ensure seamless integration between the two lines,
• Installation of a compact control panel meeting the highest industrial safety standards.

• Installation and Commissioning:

• A specialized team performed mechanical and electrical installations while minimizing production interruptions,
• Rigorous testing to ensure technical performance met expectations.

Final Results

Storcan’s expertise delivered the following results:

1. Technical Yield: Achieved a yield exceeding 99.5% on the supplied equipment, validated after rigorous production testing.
2. Enhanced Efficiency: Maintained a throughput of 450 bottles per minute with optimized production flow.
3. Reduced Downtime: Minimized interruptions through efficient accumulation and automated adjustments.
4. Compliance and Safety: Full adherence to food and safety standards.

With tailored, flexible, durable solutions and unparalleled expertise, Storcan supports industrial leaders in their most complex projects. Contact us today to discuss your automation needs and optimize your performance.