How to increase your production of bakery products with a semi-automated solution?

Initial situation
We supported our client, an internationally recognized manufacturer of industrial bakery products, in the growth production at one of its plants in the USA : installation of new cooling and freezing systems then change of the entire packaging line.

Storcan Solutions

Phase 1:

Installation and integration of two Tecnopool food spirals, ambient air cooling and freezing in a custom prefabricated cabinet, with a Mattop type conveyor system between the spirals.

Phase 2:

Design and integration of a complete packaging line, an individual bagging line and one, in bulk on a tray, starting from the spiral station, including the equipment below:

• Different custom Mat top type conveyor systems made in our manufacturing plant; including the outfeed conveyor of the spiral, adjustable on 2 levels to have the option between individual packing stations or those in bulk, and a conveyor with several integrated work tables for the manual packing station,
• X-Ray detector with rejection system,
• Three horizontal flow wrapper stations for individual packaging,
• Case erector with outfeed conveyor with 90 degree pop-up transfer to automatically choose between 2 directions, and an automatic case sealer,
• Tray former and shrink wrapper.

Our customer now has an innovative and flexible semi-automated line allowing him to increase his production, while having quality products.