février 09, 2024
How Storcan addressed a client's productivity issues in the cosmetics sector by seamlessly integrating a solution into their current line?
Situation
In cosmetics and personal care sector, production efficiency is crucial to meet market demands and face increased competition. Recently, our client, a co-packer located in Quebec, faced an exciting challenge: creating an entirely new line to accumulate and cool a new range of beauty care products seamlessly integrated into its existing infrastructure.
Storcan was selected to take on this complex challenge with two key strategic objectives:
- Reduce product handling by operators,
- Significantly increase the production rate to optimize the cooling process.
Storcan Solution
We had to design a line that would seamlessly fit with existing conveyors while offering a simple and quick disassembly for easy cleaning. Our technicians considered various solutions, including the idea of installing a cooling spiral; however, given the particularity of the product, this idea was not the most effective in maintaining its integrity and quality. We found an alternative that would minimize the footprint while maintaining optimal efficiency.
Storcan designated and integrated a solution composed of the following technologies:
- Two custom MatTop Recirculating accumulation tables, arranged one above the other on 2 levels,
- A side gripper elevator system to allow the passage of products between the two table levels.
This approach optimized the accumulation process while reducing manual handling to cool products more efficiently and safely, achieving an impressive production rate ranging between 150 and 300 products per minute.
A Strong Partnership and Ongoing Support
Once the line was operational, our commitment to customer satisfaction did not fade. Regular contacts are maintained to ensure rigorous monitoring of the line's smooth operation.
The end result delighted our client, not only in terms of the functionality of the new cooling and accumulation line but also regarding the ongoing support provided by the Storcan teams. This successful experience has opened the door to new collaboration opportunities between our client and Storcan, showcasing our commitment to operational excellence and customer satisfaction.
Need a custom solution to improve the performance of your line? Contact us today via info@storcan.com